• Understand the significance of prevention in the problem solving process.
  • Understand how to relate between the Failure effect-Cause-Mode
  • Learn this sequential and systematic approach to failure analysis.
  • Learn how to ensure that you do it right first time.
  • Identify and study the impact of known and potential Failures.
  • Learn where FMEA comes as part of the Quality Improvement Process.
 

     
 
FAILURE MODE
A failure mode is the way in which a
failure could occur and should not be
confused with the complaints or
issues. A failure mode is the root
through which the failure has
happened. This can also be mentioned
as the deviation that has caused the
effect.
EFFECT
The effect is related to the mode as
the result of the mode in which the
problem has happened. This result
could be severe or major or minor.
CAUSE
The causes are related to the mode
and is the reason why the deviation
(failure Mode) has happened and
hence the effect. Causes are generally
well brainstormed before the possible
list of causes to the failure mode is
found.

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 FAILURE MODES & EFFECT ANALYSIS

FMEA is a systematic group of activities intended to recognize and evaluate the
potential failure of a product or process and its effects. This methods is useful for
any process in industry such as chemical, petroleum, steel, pharmaceuticals, and
consumer products. The FMEA is a analytical tool used by the process intensive
industry. This systematic approach formalizes the mental discipline that is needed
to ensure Quality is built into the product. The FMEA methedology helps to Identify
actions which could eliminate or reduce the chance of the potential failure
occurring. FMEA is of two types, one that deals with the current issues in the
process or product, and the other with potential problems to come.



MODULE 1:

FMEA Overview
Principles of FMEA
Types of FMEA
Benefits and Applications
FMEA team
What is Failure Mode?
FMEA formats and standards.
The PDCA Cycle and FMEA.

MODULE 2:

FMEA Development
How to identify effect and cause of failure
Severity, Occurrence and Detection ratings.
Risk Priority Number.
Bath tub curve and failure analysis.
Reduce RPN and measure effectiveness.
Sample Application
   




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